Viscom Your Partner for All Inspection Tasks

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Viscom AG

FAULHABER Antriebssysteme

MEV Elektronik Service GmbH

Viscom, based in Hanover, Germany, is a global leader in advanced inspection technology, setting industry standards that enable high-quality and efficient production processes in electronics manufacturing

Viscom offers industry-leading inspection systems designed for 100% defect detection, consistently pushing the boundaries with award-winning technology. The company develops, produces and sells high-quality inspection systems from the areas of AOI, SPI, AXI, MXI, wire bond inspection as well as conformal coating inspection.

The systems developed and manufactured in Hanover set high standards in terms of accuracy and speed. The product range covers the complete spectrum of optical inspection and X-ray inspection for small and medium-sized companies as well as for large series production. Viscom systems are used for 100% automatic inspection of electronic assemblies such as those used in the production of automotive electronics, aerospace technology or in the manufacture of telecommunications electronics.

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Viscom’s expertise in areas like battery inspection, 5G, and consumer electronics allows for customized solutions that address specific customer needs efficiently. The company’s commitment to customer satisfaction is demonstrated through dedicated support services, including streamlined processes and round-the-clock availability.

“At Viscom, our mission is to drive technological advancements that set new standards in inspection technology. We are committed to delivering tailored, high-performance solutions that help our customers achieve excellence in their manufacturing processes. By continually investing in innovation, sustainability, and customer support, we ensure that Viscom remains a trusted partner in an evolving industry”, explains Carsten Salewski Executive Board Member at Viscom.

Tailored Solutions for a Variety of Inspection Requirements

Viscom designs high-performance systems that accommodate a wide range of inspection tasks within SMT lines, supporting both manual and fully automated operations. Capabilities include solder paste inspection, automated optical inspection for components such as SMD, THT, and LED, as well as protective coating, wire bond, and X-ray inspections. Employing advanced 3D technology, Viscom offers a 360-degree view of solder joints and components, along with detailed X-ray imaging for complex electronics. This comprehensive approach ensures that every inspection task is meticulously handled, maintaining the highest quality standards across production. Viscom's systems are also designed to seamlessly integrate into existing production environments, enhancing process efficiency without causing disruptions.

Meeting the Demands of a Growing Market

Viscom continues to expand, investing in production capacity and engineering advancements in key areas such as AI, deep learning, 5G technology, and Big Data. The increasing complexity of modern electronics, including autonomous vehicles, electromobility, and intricate assemblies, necessitates rigorous quality control. Viscom’s forward-thinking solutions help customers navigate these challenges, staying ahead of technological advancements.

The company’s innovative inspection systems are deployed across various sectors, including automotive, aerospace, medical technology, telecommunications, energy storage, device inspection (e.g. smartphones, tablets.) and the semiconductor industry. Over its 40-year history, Viscom has established long-term partnerships, ensuring unmatched reliability and perfection down to even ultra-small electronic components.

In today’s world of the electronics and semiconductor industry, where the demands for precision and performance continue to rise, it is essential to utilize advanced technology that not only guarantees quality but also enhances the production processes. With the launch of the iX7059 One, Viscom is setting a new benchmark in X-ray inspection.

The All-in-One X-ray Inspection System

The iX7059 One is Viscom’s latest innovation, designed for high-resolution applications in advanced packaging, semiconductors, and other fields. Offering clarity down to 1 µm, this system combines precise image quality with powerful AI algorithms for superior defect recognition.

Viscom’s Business Development Director Dr. Nicolas Thiemeyer explains: “This latest addition to the iX7059 family stands out for its high-resolution AXI capabilities enhanced with powerful AI-based algorithms. Moreover, it is versatile enough to be utilized in both R&D and mass production environments. Our Lab-to-Fab approach is a unique way to closely support our customers in terms of best inspection strategy and defect coverage for their products.”

Capable of 2D, 2.5D, and 3D inspections, this AXI system delivers exceptional speed and accuracy, maintaining high UPH rates while ensuring 100% defect detection. By integrating this system, companies can achieve unparalleled product quality, adhering to the industry’s highest standards.

Ensuring high-quality control is crucial for minimizing scrap amounts. By maintaining stringent quality standards, Viscom can significantly decrease waste by improving manufacturing processes, which not only directly saves resources but also minimizes environmental impact. In addition, the AXI system is designed with sustainability in mind, boasting an average power consumption that is both efficient and eco-friendly. As a result, the iX7059 One is ready to support global sustainability initiatives currently being developed in electronics and semiconductor industry to find a balance for the interests of people, planet and profit.

Sustainability: A Key Value at Viscom

Viscom is dedicated to eco-friendly innovations, developing technologies that minimize environmental impact while enhancing system efficiency. The company’s solutions help manufacturers reduce waste and optimize processes, supporting their sustainability goals.

Viscom’s energy-efficient inspection systems detect defects early, preventing waste and defective products. By enabling manufacturers to refine production processes, these systems reduce energy consumption and costs, contributing to a greener future.“We effectively identify all potentials for increasing energy efficiency and implement corresponding measures to achieve this goal. This enables our company to reduce energy consump¬tion on a long-term basis.” Achim Raths, Energy Management Officer at Viscom.

Viscom has integrated solar panels into its facilities to generate renewable energy, demonstrating a commitment to reducing its carbon footprint and enhancing its energy efficiency. To contribute to a more sustainable future, Viscom also focuses on the renewable energy sector. The company established its subsidiary Exacom, which specializes in battery inspection.

Exacom: Specialized Battery Inspection

Exacom focuses on designing and developing high-speed X-ray solutions specifically for battery cells. Its in-house developed X-ray metrology components provide high-quality, cost-effective solutions for various battery cell formats, including coin, cylindrical, pouch, and prismatic cells. With expertise in energy storage, consumer goods, and e-mobility, Exacom effectively scales solutions from research and development to mass production, ensuring efficient and reliable results for its customers. The company leverages AI to push beyond the limitations of traditional image processing. By utilizing production data, the company creates customized analysis solutions for complex structures, ensuring transparency, traceability, and precise results.

Exacom’s non-destructive quality control solutions cover the entire development process, ensuring transparency and reducing costs while accelerating time-to-market. The company’s ultra-fast quality control solutions integrate 100% X-ray quality gates into production processes, capturing high-resolution images and measurement data quickly and efficiently. Additionally, Exacom’s solutions are designed to be flexible, adapting to evolving production needs as industry demands change. In parallel to robust hardware, Viscom places significant emphasis on developing powerful software, offering an all-encompassing approach that maximizes performance and reliability.

Transformative Digital Solutions

Viscom’s software platform, vConnect, offers next-level digital connectivity, centralizing user control over Viscom services. It simplifies processes and provides real-time machine monitoring and maintenance through condition monitoring and predictive maintenance features. With customizable dashboards and scalable storage solutions, vConnect ensures efficient data management and en­hanced system productivity.

vSPC DataVision, integrated within vConnect – is a web-based software, streamlines the analysis of industrial test data. It provides tools for generating visual statistics and reports, helping manufacturers quickly identify defects and implement improvements. With support for Statistical Process Control, this software enhances quality assurance and drives continuous process optimization.

Building on these advanced software capabilities, Viscom’s AI technology, takes inspection processes to the next level.

Intelligent AI Technology: vAI

Viscom’s AI solutions, branded as vAI, automate inspection processes, handle complex tasks, and deliver faster, more accurate results. Developed in-house, these applications are integrated into real production environments, tailored to specific customer needs. By emphasizing transparency and control, Viscom ensures that customers maintain complete oversight of their processes while benefiting from AI advancements.

Viscom – Your Partner for Inspection Tasks

Viscom remains committed to delivering innovative and reliable inspection systems. Whenever it is automotive, aerospace, medical technology, telecommunications, energy storage, device inspection or the semiconductor industry, Viscom’s solutions help manufacturers achieve the highest quality standards and adapt to ever-changing needs of global industries. With a legacy of innovation and a clear vision for the future, Viscom continues to be the trusted partner for manufacturers striving for accuracy, performance upgrades, and sustainability in their production processes. (mbf)

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